Pump Tank Stations

Polyethylene & Mild Steel, to 3,000 Gallons

An Advantage reservoir and pump package that distributes fluid on its own, or feeds an add-on chiller module to build a plant-wide loop.

Overview

A pump tank station is a reservoir and pump built as one package, sized independently of any single chiller. On its own it distributes fluid to a process loop that doesn't need active refrigeration - just steady flow from a buffered reservoir. Paired with one or more Advantage add-on chiller modules (see Central Chillers - Add-On Modules to 300 Ton), it becomes the reservoir-and-pump backbone of a plant-wide chilled water loop, letting refrigeration capacity be added or expanded without rebuilding the fluid distribution side.

Advantage stations are available up to 3,000 gallons of reservoir volume and up to 400 to 2,700 GPM of flow, in either polyethylene or mild steel tank construction. Tank material is the main selection decision once volume and flow are set - the sections below cover when each applies.

Polyethylene reservoir and pump skid on a plant floor
Mild steel reservoir tank with pump on an outdoor pad

Which Tank Material Is Right?

Reservoir volume and flow rate are the two numbers that actually size a pump tank station - tonnage of any chiller feeding it is a secondary input, not the starting point. Tell us your required reservoir volume and flow rate (and, if you're pairing the station with add-on chiller modules, the current or planned total tonnage) and we'll match a station rather than working backward from a chiller model alone.

If you already know your fluid is corrosive or your environment favors a lighter, non-corroding tank, start with Polyethylene Stations. If you need a heavier-duty tank, higher structural rating, or a code requirement that polyethylene doesn't meet, start with Mild Steel Stations.

What Sizes A Pump Tank Station

Volume

Up To 3,000 Gal


Reservoir Buffers The Loop

Reservoir volume gives the loop thermal mass to ride through load swings and gives the pump a stable suction source - it's sized off the loop's actual buffering need, not off the tonnage of any chiller attached to it.

Flow

400-2,700 GPM


Pump Matched To Loop

The pump is selected against the loop's required flow and the system's total head - piping runs, elevation change, and any heat exchangers or add-on modules the loop feeds all factor into the head calculation.

Material

Poly Or Steel


Fluid Chemistry Decides

Polyethylene resists corrosion and weighs less; mild steel handles higher temperatures and heavier structural or code requirements. The fluid and its additives, not personal preference, is what should decide between them.

Expansion

Standalone Or Add-On


Built To Grow

A station can distribute fluid on its own or serve as the reservoir-and-pump backbone for a plant-wide loop fed by add-on chiller modules, letting refrigeration capacity expand without rebuilding the distribution side.

Up To 3,000 Gal Reservoir

400-2,700 GPM Flow

Poly Or Mild Steel

Expandable Plant-Wide Loop

Sizing A Pump Tank Station

Reservoir volume comes first - it's set by how much thermal buffering and pump suction stability the loop needs, independant of any chiller tonnage. Flow rate follows from the loop's piping and the number of process points it feeds. Only after both numbers are set does tank material become the remaining decision, driven almost entirely by fluid chemistry and any structural or code requirement on site.

Where a station will pair with add-on chiller modules now or later, tell us the current or planned total tonnage as well - it doesn't size the tank, but it does confirm the pump and piping connections are built for the eventual plant-wide loop rather than just today's load.

Send Us

  • Required reservoir volume (gallons)
  • Required flow rate (GPM)
  • Fluid type and any additives (for material compatibility)
  • Standalone, or paired with add-on chiller modules (and current/planned tonnage)

DIG DEEPER BY TANK MATERIAL

Polyethylene pump tank station

Polyethylene Stations

Corrosion-resistant, lighter-weight tank construction for aggressive fluid chemistries.

Learn More
Mild steel pump tank station

Mild Steel Stations

Heavy-duty tank construction for higher-temperature fluids and structural or code requirements.

Learn More

Reservoir volume, flow and tank material explained

No. A station is a reservoir and pump built as one package, and on its own it circulates fluid to a loop that needs steady flow from a buffered tank but no active refrigeration. Add one or more Advantage add-on chiller modules and the same station becomes the pump and reservoir backbone of a plant-wide chilled water loop.

Size it off the loop's buffering need and pump suction stability, not off chiller tonnage. Enough volume lets the loop ride through load swings without the setpoint chasing every machine that cycles, and keeps the pump on a stable suction source. Stations run up to 3,000 gallons; we will size the tank once we know the loop and how far it swings.

Required GPM and the system's total head together. Head includes the piping runs, any elevation change, and every heat exchanger or add-on module the loop feeds - leave one out and the pump comes up short at the far process points. The range covers 400 to 2,700 GPM, so tell us the circuit and the number of points it serves.

Fluid chemistry first. Polyethylene shrugs off most glycol and water-treatment chemistries and weighs less; mild steel takes higher temperatures and meets structural or code requirements poly cannot. Operating temperture and any code on site come next. Personal preference is the wrong reason to choose either - the fluid and its additives decide.

Yes - that is the reason to build the loop around a station in the first place. Refrigeration is added module by module as load grows while the reservoir and pump skid underneath stay put. If you expect to grow, tell us the planned total tonnage now so the pump and piping connections are built for the eventual loop, not just today's.

Not on its own. Tonnage is a secondary input; reservoir volume and flow rate are what size a station, and working backward from a chiller model alone produces a tank that is wrong for the loop. Send volume, GPM and the fluid, and include tonnage only to confirm the connections.
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