Fermentation Cooling

Jacketed Tank Temperature Control

Pull fermentation heat back out fast enough

JACKETED TANK COOLING

Holding Yeast
Inside Its Profile

Fermentation is an exothermic reaction - the tank generates its own heat, and the Advantage glycol chiller's job is to pull it back out fast enough.

As yeast converts sugar to alcohol and CO2, the fermenter generates heat on its own, and left alone, tank temperature will climb well past the range a given yeast strain tolerates. A glycol solution circulated through the fermenter's cooling jacket pulls that heat out and holds the batch inside its fermentation profile - often a tighter window during active fermentation than during the rest of the process.

Because fermentation heat load rises and falls as the batch progresses, the Advantage chiller and glycol loop need to be sized for the heaviest moment in the cellar schedule - every working tank at peak fermentation plus any crash cooling running at the same time - not an average across the whole cycle, and most breweries and wineries run several jacketed vessels off one shared glycol loop rather than a chiller per tank.

  • Jacketed tank cooling holds yeast temperature through an exothermic fermentation
  • Overlapping fermentation peaks and crashes, not the average load, size the loop
  • Shared glycol loops commonly serve multiple fermenters from one chiller
Row of tall stainless fermentation tanks with visible jacket piping

A glycol solution is standard here even though ale and lager setpoints sit well above freezing: the loop runs at 25-30°F so it can crash a tank toward 32°F and hold bright tanks and serving lines cold, and plain water pumped that cold would freeze inside the chiller. See Glycol Chillers for indoor and outdoor packages sized to fermentation-scale heat loads.

Request a Quote

Sizing Fermentation Cooling

Fermentation heat is metabolic, not mechanical - it's generated by the culture itself, and it varies through the fermentation cycle rather than holding flat. Most fermentation cooling calls for jacket or coil cooling on the vessel, sized to the peak heat output near the middle of the cycle rather than the average across the whole run. In a brewery, the crash at the end of the cycle usually asks for more than that peak, so the crash schedule belongs in the sizing too.

Where a plant runs multiple fermentation vessels on staggered schedules, the chiller sees a rolling load rather than one flat peak - worth flagging when you send us the vessel count and schedule, since it can change whether one central chiller or several smaller Advantage units makes more sense.

Send Us

  • Vessel volume and jacket/coil area
  • Required fermentation temperature and peak metabolic heat output
  • Crash and bright tank temperatures, and how many hours a crash may take
  • Number of vessels and whether schedules overlap
  • Indoor or outdoor installation

What Drives Fermentation Cooling

Jacket/Coil Cooling

Peak Metabolic Load

Cycle-Length Duty

Setpoint Hold

TYPICAL RANGES BY FERMENTATION TYPE

Process Type Leaving Fluid Temp Load Profile Notes
Warm/ambient fermentation 45-55°F Batch, moderate peak Water at 48°F and up, or low-% glycol
Cold fermentation 25-30°F Batch, high mid-cycle peak, then crash 30-35% inhibited propylene glycol
Multi-vessel staggered schedule Varies by vessel Rolling, overlapping peaks Central system common above 3-4 vessels

Your culture, vessel size and target cycle time will land the leaving fluid temperature somewhere inside these bands, rarely at the midpoint.
Call and talk it through with an engineer: 1-805-484-2992.

Cellar load questions from brewers and winemakers

More often the crash. The brewery factors we size from put active fermentation at about 60 BTU/hr per barrel, so a 30-barrel fermenter at high krausen asks for roughly 1,800 BTU/hr. Crashing that same tank from 75°F to 35°F in 18 hours asks for about 575 BTU/hr per barrel - around 17,000 BTU/hr, nearly ten times as much. Stretch the crash to 24 hours and the figure drops by a quarter. That is why the crash schedule, not the yeast, usually decides which Advantage BG model fits.

Add what can happen at the same time, not every tank's worst moment. Take four 30-barrel fermenters in active fermentation (about 7,200 BTU/hr), one tank crashing over 18 hours (about 17,000) and two 30-barrel bright tanks holding 35°F in a 70°F room (about 3,600, since insulation never stops all of the heat gain). That comes to roughly 28,000 BTU/hr, or 2.3 tons at the glycol temperature the loop actually runs, not at nameplate conditions. Let one of those fermenters start its crash at the same time and it climbs to about 3.6 tons, so staggering crashes is the cheapest capacity a brewery can buy.

Only if it is planned for. Finishing 30 barrels from 90°F to 70°F on glycol during a one-hour knockout is roughly 155,000 BTU/hr - about 13 tons for one hour of the brew day, many times what the cellar needs. Most breweries avoid that with a cold liquor tank: the Advantage chiller pulls the tank from 75°F to 45°F over the 24 hours between brews at about 320 BTU/hr per barrel, under a ton for a 30-barrel tank, and that cold water does the knockout work through the wort heat exchanger. The chiller then runs steadily around the clock instead of flat out for an hour.

The calendar and the bottom temperature. A winery sees nearly its whole year of fermentation load in a few harvest weeks - reds fermenting warm and fast, whites held cool for a slow, aromatic ferment - so the chiller is sized for the heaviest week of crush, not an average month. Then comes cold stabilization: wine held a few degrees above its freezing point for one to three weeks so tartrate crystals drop out before bottling. That typically pulls the glycol supply down toward 20°F, colder than any fermentation setpoint, and it sets both the model and the mix. Tell us whether you cold stabilize in tank, and how many gallons at a time.

Yes, because a rest is mostly done by holding the glycol back. A chiller can only remove heat, so lifting a lager from around 50°F into the low 60s for a diacetyl rest means raising that tank's setpoint and letting the fermentation's own heat carry it up while the jacket valve stays shut. That works while the yeast is still active. A tank that has to warm after fermentation has finished needs a warm cellar or a heat source; the glycol supply never changes to suit one vessel.

Yes, on every run, including the drops to each tank. A 25-30°F supply line running through a 70°F brewhouse picks up heat along its whole length, and that is load the chiller pays for without cooling any beer. Bare glycol pipe also sweats, drips onto floors and electrical gear, and below 32°F it can frost over. Closed-cell insulation with a sealed vapor jacket stops both; the seal matters as much as the thickness, because wet insulation loses most of its value. Tell us the length of the mains and wether they pass through warm space, and we will allow for it.
Call and talk it through with an engineer: 1-805-484-2992

Quote Request Form:

Questions?

1-805-484-2992

Quotes - Engineering - Sales