Advantage Indoor Glycol Chillers

1.5 to 30 HP

Glycol at temperatures plain water can't reach

Overview

An Advantage glycol package built for a mechanical room, delivering glycol solution at temperatures plain water can't reach.

Advantage indoor glycol units share the same mechanical-room installation as an indoor water chiller, but the evaporator, pump and piping are rated for glycol service and sized to hold the required freeze-protected temperature. They're the right call whenever the process fluid temperature itself needs to run below 32°F, whether or not the unit is ever exposed to freezing weather.

Single-zone models deliver one fluid temperature to the whole loop; dual-zone models produce two independent temperatures from one chiller frame, which is common in food and beverage plants running both a colder product-cooling loop and a milder jacket or CIP-return loop from the same room.

See the BG series for the full part-number line-up of Advantage indoor glycol models on this page, plus every outdoor model; a brewery running multiple tanks off one chiller may also want the BC-SCC tank control cabinet to give each tank its own independent setpoint from that one loop.

  • 1.5 to 30 HP, single or dual zone
  • Rated for glycol service throughout - evaporator, pump and piping
  • Common in breweries, dairies and other sub-freezing process loops
Range
1.5 to 30 HP
Zones
Single or dual
Fluid temperature
Below 32°F
Glycol
Propylene or ethylene

Indoor Glycol Configurations

Zone count and glycol type are chosen together, from the loop the process actually runs.

Configuration Range Notes
Single Zone 1.5 to 30 HP One glycol temperature plant-wide
Dual Zone 1.5 to 30 HP Two independent glycol temperatures from one frame
Glycol Type Propylene (food-grade) or ethylene Propylene standard for food/beverage contact risk

Sizing the Glycol Mix

The glycol percentage in the loop is set by the coldest leaving fluid temperature the system needs to reach, not by a round-number habit - a 25°F brewery glycol loop needs a meaningfully higher glycol concentration than a 40°F dairy loop, and running more glycol than the application requires just adds pumping cost and reduces heat-transfer efficiency for no benefit. Food-grade propylene glycol is the default in any application with a food or beverage contact risk; industrial ethylene glycol is reserved for closed loops with no such risk, at a lower cost per gallon.

Reservoir sizing on an Advantage indoor glycol unit also has to account for the glycol solution's lower specific heat relative to plain water - the reservoir and pump are sized to the specified mix, which is another reason to confirm glycol type and percentage before, not after, the unit ships.

Glycol Loop Details

What We Need to Size an Indoor Glycol Unit

An indoor glycol unit is sized to the fluid in the loop, so tell us about the mix as well as the temperature you need:

  • Coldest supply temperature, and whether a second zone runs warmer
  • Food-grade propylene or industrial ethylene glycol
  • Mix percentage, or the freeze point it has to protect to
  • How many tanks, jackets or loops the unit will feed
  • Process pump horsepower, since its heat stays in the loop
  • Mechanical room space, ventilation and electrical service
Request a Quote

Call and talk it through with an engineer: 1-805-484-2992

Living with a sub-freezing loop indoors

Any uninsulated surface colder than the room's dew point will. Air at 80°F and 60% RH condenses on anything below about 65°F, so a 25°F supply line, valve body or strainer drips steadily, and below 32°F it grows frost that keeps building. The usual oversight is insulating the straight runs and leaving valves, unions and pump connections bare; those fittings then drip onto the floor and nearby panels. Insulate every cold fitting, and ventilate or dehumidify the room in summer, since a lower dew point cuts both the moisture and the heat the loop picks up.

Yes - nearly all the power the pump draws through its shaft is left behind in the fluid as heat. One horsepower is about 2,545 BTU/hr, so a 5 HP process pump adds close to 12,700 BTU/hr, more than a ton, around the clock whether the tanks need cooling or not. On a 10-ton cellar that is roughly a tenth of the real load. Oversized pumps throttled back with a valve are the usual culprit, because the heat follows the power drawn, not the useful flow. Send the pump size with the load and we will size the Advantage unit for both.

Clean, low-mineral water - distilled, deionized or reverse-osmosis - combined with an inhibited propylene or ethylene glycol. Hard tap water reacts with the corrosion inhibitors and drops scale on the evaporator, which erodes heat transfer slowly enough that nobody notices until the loop cannot hold setpoint. Automotive antifreeze is the other trap: its silicate additives are meant for engines and can gel and coat heat-transfer surfaces in a process loop.

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1-805-484-2992

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